NXP公司的SSL4101T是GreenChip III+第三代綠色開關電源控制器,集成了PFC和反激控制器,內置的綠色功能能使在所有的功率等級上具有高效率.SSL4101T是多芯片模塊(MCM),包含兩個芯片,適用于70 V (AC)到305 V (AC)電壓,極少外接元件,并即有多種保護特性,適用于10W-300W間的所有的LED照明應用.本文介紹了SSL4101T主要特性和優勢,方框圖,典型配置圖和應用電路圖,48 V/150 W演示板(v.1.1)主要特性和指標,電路圖,材料清單和PCB布局圖.

The GreenChip III+ is the third generation of green Switched Mode Power Supply (SMPS)controller ICs. The SSL4101T combines a controller for Power Factor Correction (PFC) and a flyback controller. Its high level of integration allows the design of a cost-effective LED lighting application power supply with a very low number of external components.

The special built-in green functions provide high efficiency at all power levels. This applies to quasi-resonant operation at high power levels, quasi-resonant operation with valley skipping, as well as to reduced frequency operation at lower power levels. At low power levels, the PFC switches off to maintain high efficiency.

During low power conditions, the flyback controller switches to frequency reduction mode and limits the peak current to 25 % of its maximum value. This will ensure high efficiency at low power and good standby power performance while minimizing audible noise from the transformer.

The SSL4101T is a MultiChip Module, (MCM), containing two chips. The proprietary high voltage BCD800 process which makes direct start-up possible from the rectified universal mains voltage in an effective and green way. The second low voltage SiIlicon On Insulator(SIO) is used for accurate, high speed protection functions and control.

The SSL4101T enables extremely efficient and reliable LED lighting application power supplies with power requirements from 10 W to 300 W, to be designed easily and with a minimum number of external components.

The new SSL4101T allows a typical 150 W LED lighting application power supply(universal input, 48 V (DC) output, TEA1761T on the secondary side for Synchronous Rectification) to achieve the following performances at full load:

• 120 V (AC): 92 % efficiency, 0.998 PF, 5.8 % THD, < 190 mW standby power

• 277 V (AC): 94 % efficiency, 0.978 PF, 9 % THD, < 350 mW standby power

The SSL4101T enables LED lighting application power supplies to achieve the industry standard of < 20 % THD for the input current at full load and all nominal input voltages: 100 V (AC), 120 V (AC), 230 V (AC), 240 V (AC) and 277 V (AC).

• Extremely low input power in Standby mode eliminates the need for an additional housekeeping power supply to power the lighting controllers/dimmers.

• Using SSL4101T, a low power controller (< 50 mW) can be driven directly by the LED lighting application power supply’s output while maintaining the input power in Standby mode below the maximum of 0.5 W.

• Extremely high-efficiency can be achieved in LED lighting application power supplies using the SSL4101T (between 92 % to 94 %). This enables the power supply to operate reliably in enclosed spaces with very little cooling (which is typical for SSL applications).

SSL4101T主要特性和優勢:

Distinctive features

?? Integrated PFC and flyback controller.

?? True universal mains supply operation: 70 V (AC) to 305 V (AC).

?? High level of integration, resulting in a very low external component count and a cost-effective design.

Green features

?? On-chip start-up current source.

PFC green features

?? Valley/zero voltage switching for minimum switching losses (NXP Semiconductors patented).

?? Frequency limitation to reduce switching losses.

?? PFC is switched off when a low load is detected at the flyback output.

Flyback green features

?? Valley switching for minimum switching losses (NXP Semiconductors patented).

?? Frequency reduction with fixed minimum peak current at low power operation to maintain high efficiency at low output power levels.

Protection features

?? Safe restart mode for system fault conditions.

?? Continuous mode protection by means of demagnetization detection for both converters (NXP Semiconductors patented).

?? UnderVoltage Protection (UVP) (foldback during overload).

?? Accurate OverVoltage Protection (OVP) for both converters (adjustable for flyback converter).

?? Open control loop protection for both converters. The open loop protection on the flyback converter is safe restart.

?? IC OverTemperature Protection (OTP).

?? Low and adjustable OverCurrent Protection (OCP) trip level for both converters.

?? General purpose input for latched protection, e.g. to be used for system

OverTemperature Protection (OTP).

SSL4101T應用:

?? The device can be used in all LED lighting applications that require a very efficient, low THD, high PF, true universal input voltage and cost-effective power supply solution between 10 W and 300 W.

圖1.SSL4101T方框圖

圖2.SSL4101T典型配置圖

圖3.SSL4101T典型應用電路圖

采用SSL4101的48 V/150 W演示板(v.1.1)

The board can be connected to a mains voltage between 108 V and 305 V. A different mains voltage range can be selected with minor modifications. The output connected to the LEDs is designed for reinforced isolation from the mains. The demo board is designed to meet UL1950, UL8750 and EN61347 but was not submitted for safety compliance.

Touching the reference board during operation must be avoided at all times.

圖4.SSL4101演示板外形圖
SSL4101演示板指標:


圖5.SSL4101演示板電路圖

SSL4101演示板材料清單:





圖6.SSL4101演示板PCB布局圖
詳情請見:
http://www.nxp.com/documents/data_sheet/SSL4101T.pdf
和
http://www.nxp.com/documents/user_manual/UM10469.pdf